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Over boost problem ONLY on 4th gear onwards

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Old Jun 22, 2010, 03:33 AM
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Over boost problem ONLY on 4th gear onwards

Hi guys, i'm encountering an overboost problem ONLY on 4th gear. 1st, 2nd and 3rd all maintains boost but once i hit 4th gear at 6000rpm onwards boost starts to climb till almost 1.6 bar from a previous 1.2 bar.. I'm using FP red, stock cams and AVCR boost controller. Custom 02 Dump, 0.7 bar stock actuator, Custom 3 inch down pipe and stock exos and intake manifold. ETS 4 inch intercooler

Solenoid duty has been set to the minimum and i'm still facing over boost. It used to start overboosting from 5k rpm onwards but i managed to get it down. It still happens from 6k onwards though...

Any clue whats the problem?

PS: Its a JDM E9 RS on ralliart ECU.
Old Jun 22, 2010, 10:59 AM
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I use 4th gear when I set the boost and after in 4th gear everything looks ok I make some smooth setup for the 3th.
If you set your car in 3th gear.....and you use a stock rom like ralliart rom...than you don`t the option to switch between log and high gear is a bit restricted.
On 6th gears cars I log boost also in 5th gear when I make the settings.
Depending of the car and the car purpose.
Rally cars are set in 5th gear for example with a 5500 rpm limit due the turbo restriction.
Old Jun 23, 2010, 05:44 AM
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yes i use 4th gear to set boost as well... 1st - 3rd is fine, but 4th gear only from 6k rpm it starts to climb. i was told AVCR has a gear based boost control. but after playing with it so much, i cant figure out what is the setting that is wrong thats causing this over boost problem.
Old Jun 23, 2010, 07:46 AM
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What is your start boost setting in 4th gear for the AVC-R.
Old Jun 23, 2010, 09:10 AM
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NE-point from 3.5k rpm with 500 increments up till 7k.
Solenoid duty 45%, 40%, 35%, 28% and 20% from 5.5k onwards.
Start duty % for 4th gear set at 0
Learn Gear set to ( X )

I'm a little lost at start duty % though. figured 0 is the safe bet.
Old Jun 23, 2010, 12:01 PM
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Originally Posted by Ichimaru
NE-point from 3.5k rpm with 500 increments up till 7k.
Solenoid duty 45%, 40%, 35%, 28% and 20% from 5.5k onwards.
Start duty % for 4th gear set at 0
Learn Gear set to ( X )

I'm a little lost at start duty % though. figured 0 is the safe bet.
You can definately start at 0 but if its overboosting only on that one gear try setting the start duty in that gear down in increments of 5. So start with -5, if its overboosting go to -10, etc. The start duty overrides the global setting for the duty cycle. Strange thing is, I have no idea how your overboosting with duty cycles that low. It seems like something else may be wrong here.
Old Jun 24, 2010, 02:48 AM
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yeah the duty cycles are the lowest the AVCR can go already... and it only started to over boost from 6k onwards from 1.2bar - 1.6 bar at 6.5k rpm b4 i throttle off when my warn light comes on.
The rest of the start duties are at 8%, 5% and 2% - 1st 2nd and 3rd gear respectively. I'll definitely try setting negative start duty to see if it helps... Others suspect it might be a solenoid problem but since it holds stable till 6k rpm i doubt its solenoid either... =(
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