Notices
Evo Engine / Turbo / Drivetrain Everything from engine management to the best clutch and flywheel.

Rear-Differential Needs Replacement

Thread Tools
 
Search this Thread
 
Old Sep 15, 2007, 04:13 PM
  #1  
Evolving Member
Thread Starter
iTrader: (3)
 
Last4G63's Avatar
 
Join Date: May 2007
Location: Grand Rapids, MI
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
Rear-Differential Needs Replacement

Shortly after receiving my car back from service (replaced a shift fork in my transmission) I heard what I thought was the infamous transfer-case "death whine." After looking at the invoice for my transmission repair, I saw they put some different GL4 fluid into my transfer-case (was NOT the part number for DIAQUEEN). Adding 2 and 2 together, I thought I had it pinned as the transfer-case and thought it was THEIR fault after using the wrong fluid.

To make a long story short, I brought my car in for diagnosis, and lone behold, it is actually the rear-differential? What could cause the rear-diff to fail? I haven't heard of many going "bad?" The fluid was replaced at 3k miles with DIAQUEEN, other then that, it was untouched.

The dealership is going to cover it (they said this is my last repair before my car is "red flagged." Yeah... We'll see about THAT!). Unfortunately, there are "none in the country" and apparently they have none available in Japan either, as they gave me a tentative date of "THE LAST WEEK IN NOVEMBER!" (2½ months from the point I brought my car in) WTF?
Old Sep 15, 2007, 08:55 PM
  #2  
Evolved Member
iTrader: (38)
 
EVOlutionary's Avatar
 
Join Date: Sep 2004
Location: Michigan
Posts: 3,673
Received 10 Likes on 8 Posts
Call Jon at TRE. Depending on what exactly is wrong with it he may be able to rebuild it for ~ $400.

Or if you don't want to wait you could look for a used rear diff on here. I picked one up last year with a couple thousand miles for $600.

EVOlutionary
Old Sep 16, 2007, 04:54 AM
  #3  
Evolving Member
Thread Starter
iTrader: (3)
 
Last4G63's Avatar
 
Join Date: May 2007
Location: Grand Rapids, MI
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by EVOlutionary
Call Jon at TRE. Depending on what exactly is wrong with it he may be able to rebuild it for ~ $400.

Or if you don't want to wait you could look for a used rear diff on here. I picked one up last year with a couple thousand miles for $600.

EVOlutionary
Thanks for the advice, but the dealership is covering the rear-diff replacement. I was curious as to what can cause such a failure moreso than finding a replacement.

I am assuming it is a bearing, given it is a "whining" noise that changes pitch with the speed of the vehicle.
Old Sep 16, 2007, 05:56 PM
  #4  
Evolved Member
iTrader: (38)
 
EVOlutionary's Avatar
 
Join Date: Sep 2004
Location: Michigan
Posts: 3,673
Received 10 Likes on 8 Posts
Actually, that sounds more like worn gears to me. Hmmm. . . let us know what they find out it wrong with it.

I was just saying if you don't want to wait 2 months you have other options. I know I couldn't be without my car for that long. Hopefully they are giving you a loaner car to drive.
Old Sep 17, 2007, 06:25 AM
  #5  
Evolving Member
iTrader: (2)
 
yikez's Avatar
 
Join Date: Oct 2006
Location: over there
Posts: 461
Likes: 0
Received 0 Likes on 0 Posts
Why do i have a feeling it's the t-case rather than then rear diff.

G.luck
Old Sep 17, 2007, 06:34 AM
  #6  
Evolved Member
iTrader: (15)
 
rcheung's Avatar
 
Join Date: Oct 2004
Location: East Coast
Posts: 2,203
Likes: 0
Received 1 Like on 1 Post
Originally Posted by yikez
Why do i have a feeling it's the t-case rather than then rear diff.

G.luck
i also think its the transfercase and not the rear diff. The noise of a whining transfer case can resonate down the driveshaft making it seem as if its coming from the back .
Old Sep 18, 2007, 05:10 AM
  #7  
Evolving Member
Thread Starter
iTrader: (3)
 
Last4G63's Avatar
 
Join Date: May 2007
Location: Grand Rapids, MI
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by EVOlutionary
Actually, that sounds more like worn gears to me. Hmmm. . . let us know what they find out it wrong with it.

I was just saying if you don't want to wait 2 months you have other options. I know I couldn't be without my car for that long. Hopefully they are giving you a loaner car to drive.
Actually, they told me to keep driving it because they needed their "loaner car" for other customers. They said driving it around would be fine, it could only get louder in the meantime while we wait for the rear-diff to come in.
Old Sep 18, 2007, 05:11 AM
  #8  
Evolving Member
Thread Starter
iTrader: (3)
 
Last4G63's Avatar
 
Join Date: May 2007
Location: Grand Rapids, MI
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by rcheung
i also think its the transfercase and not the rear diff. The noise of a whining transfer case can resonate down the driveshaft making it seem as if its coming from the back .
These were my thoughts exactly, but they were persistent that it was the rear-diff and not the T-case. They said they used a stethoscope to verify the diagnosis. I am still skeptical, I think they MAY be covering their @$$ for putting the wrong fluid into the T-case (my diagnosis based upon the invoice I received back after my tranny warranty work).
Old Sep 18, 2007, 07:15 AM
  #9  
Evolved Member
iTrader: (38)
 
EVOlutionary's Avatar
 
Join Date: Sep 2004
Location: Michigan
Posts: 3,673
Received 10 Likes on 8 Posts
So they diagnosed a broken or worn out rear diff just by it being noisey?? That's BS. Did they even check the gear lash/free play as the service manual says? Did they take the rear diff apart to verify the ring and pinion are worn abnormally or cracked??

This is just another case of a dealership wasting Mitsu's money on bogus warranty repairs causing the price of all of our next cars to go up . . .
Old Sep 18, 2007, 09:09 AM
  #10  
Evolving Member
Thread Starter
iTrader: (3)
 
Last4G63's Avatar
 
Join Date: May 2007
Location: Grand Rapids, MI
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by EVOlutionary
So they diagnosed a broken or worn out rear diff just by it being noisey?? That's BS. Did they even check the gear lash/free play as the service manual says? Did they take the rear diff apart to verify the ring and pinion are worn abnormally or cracked??

This is just another case of a dealership wasting Mitsu's money on bogus warranty repairs causing the price of all of our next cars to go up . . .
Good question, I don't trust them, but what am I going to do? If I were paying for it, it would have gone to TRE or Shep.
Old Sep 18, 2007, 09:13 AM
  #11  
Evolved Member
iTrader: (15)
 
rcheung's Avatar
 
Join Date: Oct 2004
Location: East Coast
Posts: 2,203
Likes: 0
Received 1 Like on 1 Post
Originally Posted by Last4G63
These were my thoughts exactly, but they were persistent that it was the rear-diff and not the T-case. They said they used a stethoscope to verify the diagnosis. I am still skeptical, I think they MAY be covering their @$$ for putting the wrong fluid into the T-case (my diagnosis based upon the invoice I received back after my tranny warranty work).
Even with a mechanics stethescope its not that easy to pinpoint the sound. I remember reading a post while back where a member took his evo to the dealer for a whining noise and they would up changing the rear differential and driveshaft because thats what they though the noise was coming from but turned out to be the transfercase and it wasn't until they changed that out that the noise went away.
Old Sep 18, 2007, 10:31 AM
  #12  
Evolving Member
Thread Starter
iTrader: (3)
 
Last4G63's Avatar
 
Join Date: May 2007
Location: Grand Rapids, MI
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by rcheung
Even with a mechanics stethescope its not that easy to pinpoint the sound. I remember reading a post while back where a member took his evo to the dealer for a whining noise and they would up changing the rear differential and driveshaft because thats what they though the noise was coming from but turned out to be the transfercase and it wasn't until they changed that out that the noise went away.
I've thought about this as well, and figure when they replace the rear-diff and that isn't it, then I will have a complete new drivetrain and can tell them "told ya so!"
Old Nov 21, 2007, 07:48 AM
  #13  
Evolving Member
Thread Starter
iTrader: (3)
 
Last4G63's Avatar
 
Join Date: May 2007
Location: Grand Rapids, MI
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
********UPDATE*************

So, they replaced my rear-differential and sure enough it DIDN'T GET RID OF THE NOISE. They are now leaning towards the driveshaft or carrier bearings? I told them it was the transfer case from the very begging, not only have they made me wait 2 months, but they did not fix anything!
Old Nov 21, 2007, 07:56 AM
  #14  
Evolving Member
 
U2SLO's Avatar
 
Join Date: Mar 2005
Location: 900 pounds lighter than a X.
Posts: 486
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Last4G63
********UPDATE*************

So, they replaced my rear-differential and sure enough it DIDN'T GET RID OF THE NOISE. They are now leaning towards the driveshaft or carrier bearings? I told them it was the transfer case from the very begging, not only have they made me wait 2 months, but they did not fix anything!
I would bet money it's your wheel bearings in rear.I just repalced wheel bearings in an VIII that the dealer repalced transfer case and rear diff assembly.
Old Nov 21, 2007, 02:55 PM
  #15  
Evolving Member
Thread Starter
iTrader: (3)
 
Last4G63's Avatar
 
Join Date: May 2007
Location: Grand Rapids, MI
Posts: 149
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by U2SLO
I would bet money it's your wheel bearings in rear.I just repalced wheel bearings in an VIII that the dealer repalced transfer case and rear diff assembly.
I've never heard a wheel bearing make this howling of a noise, wouldn't it be more of a vibration/grinding sensation? Also, this noise does not change based upon load on the left and right side, you can usually pin point a wheel bearing by swerving the car and determining whether it changes pitch or not. Just my thoughts.

This noise sounds like a textbook transfer case "death whine."


Quick Reply: Rear-Differential Needs Replacement



All times are GMT -7. The time now is 02:10 AM.