Different Styles of Lower Intercooler Pipe, which is best?
#19
The more pcs used to make a pipe, the more internal welding beads/flash/bumps you will create when you put 2 ends together. Each connection point will have one of these flash/bumps. They are like having speed bumps in the road (changing the air speed or disrupting the flow path).
This is why you guys want to get the Nisei Engineering pc:
Read about it - http://www.nisei-evo.com/forum/viewtopic.php?t=434
See the difference - http://www.niseiengineering.com/vide...eering1018.wmv
Nisei Engineering - 1 pc, Smooth Flow Path (NO Disruptions in flow), Precision CNC bending.
Other's - Multiple sections, Made from U-Bends then sectioned into smaller degrees then welded together (starts out as 180* pipe, cut to form 45*/60*/90*/etc.).
This is why you guys want to get the Nisei Engineering pc:
Read about it - http://www.nisei-evo.com/forum/viewtopic.php?t=434
See the difference - http://www.niseiengineering.com/vide...eering1018.wmv
Nisei Engineering - 1 pc, Smooth Flow Path (NO Disruptions in flow), Precision CNC bending.
Other's - Multiple sections, Made from U-Bends then sectioned into smaller degrees then welded together (starts out as 180* pipe, cut to form 45*/60*/90*/etc.).
#20
the rate of heat leaving will be higher in the aluminum pipe than the steel, but then that is why you have an intercooler
Last edited by justboosted02; Sep 9, 2008 at 09:35 PM.
#21
The more pcs used to make a pipe, the more internal welding beads/flash/bumps you will create when you put 2 ends together. Each connection point will have one of these flash/bumps. They are like having speed bumps in the road (changing the air speed or disrupting the flow path).
This is why you guys want to get the Nisei Engineering pc:
Read about it - http://www.nisei-evo.com/forum/viewtopic.php?t=434
See the difference - http://www.niseiengineering.com/vide...eering1018.wmv
Nisei Engineering - 1 pc, Smooth Flow Path (NO Disruptions in flow), Precision CNC bending.
Other's - Multiple sections, Made from U-Bends then sectioned into smaller degrees then welded together (starts out as 180* pipe, cut to form 45*/60*/90*/etc.).
This is why you guys want to get the Nisei Engineering pc:
Read about it - http://www.nisei-evo.com/forum/viewtopic.php?t=434
See the difference - http://www.niseiengineering.com/vide...eering1018.wmv
Nisei Engineering - 1 pc, Smooth Flow Path (NO Disruptions in flow), Precision CNC bending.
Other's - Multiple sections, Made from U-Bends then sectioned into smaller degrees then welded together (starts out as 180* pipe, cut to form 45*/60*/90*/etc.).
does nisei have any data to back this claim up (pressure drop with welds and without)?
#23
Is a mini battery needed for the complete ETS kit? The site says Recirculation pipe is needed for mini battery. Are they talking about the intake (filter to turbo), or upper IC that runs past the battery. I'm confused.
Oh, and does it work with the stock intercooler?
Oh, and does it work with the stock intercooler?
Last edited by MitsuJDM; Nov 28, 2007 at 06:37 AM.
#24
Air likes the smoothest bend possible with no sharp, or harsh edges greater than 7 degrees. Anything more and airlow is disrupted. This is ONLY done with a cone that spreads out the transition in a 2" length like our pipe. If a pipe is all 2.5" and uses a coupler to do all the transition work in a mere .25" the angle of the transition is too great and causes tubulence and is not the most eficient. Our aluminum pipe weighs in under a pound. A steel pipe can weigh up to 5 pounds. Aluminum will cool off and disperse heat quicker...period. These are some of the facts that make ours stand out from the rest
There is more info here http://www.paradigmperformance.net/p.../evo/licp.html
There is more info here http://www.paradigmperformance.net/p.../evo/licp.html
#25
Air likes the smoothest bend possible with no sharp, or harsh edges greater than 7 degrees. Anything more and airlow is disrupted. This is ONLY done with a cone that spreads out the transition in a 2" length like our pipe. If a pipe is all 2.5" and uses a coupler to do all the transition work in a mere .25" the angle of the transition is too great and causes tubulence and is not the most eficient. Our aluminum pipe weighs in under a pound. A steel pipe can weigh up to 5 pounds. Aluminum will cool off and disperse heat quicker...period. These are some of the facts that make ours stand out from the rest
There is more info here http://www.paradigmperformance.net/p.../evo/licp.html
There is more info here http://www.paradigmperformance.net/p.../evo/licp.html
#26
The numbers I have mentioned regarding angles and airflow have been design standards and guidelines that I have worked with in the industry for decades. They have been proven...most people have no idea though. I worked at Kinsler Fuel Injection for many years and they are one of the world leaders in fuel injection and manifold design and they know a thing or two about airflow I was also a engineer in the automotive industry for tubing companies where I have gained the knowledge of what air does and does not like. It is the consumers choice to believe what I say or not. That is fine, as they have the freedom to make their choices based on whatever facts presented to them. I will not argue with vendors as that is not my style. Just tyring to help fellow enthusiasts make an educated decision.
#27
For flow, it is best for the expansion to come before the bend rather than after it. With the expansion after the bend, airflow is forced to make the unfortunately tight radius bend required for proper fitment, through a significantly smaller and restrictive area. By expanding the piping to a full 2.5" before the bend, we maximize flow and performance.
#28
Our recirc kit is simply a nice piece for aesthetics (instead of the black rubber hose) with the short route kit, but is not necessary for either kit.
Back on topic for the sake of the thread We are offering a winter special on our LICP at $149 for those interested! You can order directly from our website or call to place your order.
ETS LICP $149 - http://www.extremeturbosystems.com/p...7k7enmdjd423d0
Tom
#29
The numbers I have mentioned regarding angles and airflow have been design standards and guidelines that I have worked with in the industry for decades. They have been proven...most people have no idea though. I worked at Kinsler Fuel Injection for many years and they are one of the world leaders in fuel injection and manifold design and they know a thing or two about airflow I was also a engineer in the automotive industry for tubing companies where I have gained the knowledge of what air does and does not like. It is the consumers choice to believe what I say or not. That is fine, as they have the freedom to make their choices based on whatever facts presented to them. I will not argue with vendors as that is not my style. Just tyring to help fellow enthusiasts make an educated decision.
this is the reason i started this topic, to get a good discussion about the design of pieces most people take for granted. being an engineer myself i take a special interest in these details.
#30
We have both a short route UICP (requires mini battery kit or trunk relocation of OEM battery) and stock battery UICP kit that retains the factory battery in its stock location. Here's a picture of the OEM UICP, ETS Stock Battery UICP and ETS Short Route UICP and the stock battery UICP installed:
Our recirc kit is simply a nice piece for aesthetics (instead of the black rubber hose) with the short route kit, but is not necessary for either kit.
Back on topic for the sake of the thread We are offering a winter special on our LICP at $149 for those interested! You can order directly from our website or call to place your order.
ETS LICP $149 - http://www.extremeturbosystems.com/p...7k7enmdjd423d0
Tom
Our recirc kit is simply a nice piece for aesthetics (instead of the black rubber hose) with the short route kit, but is not necessary for either kit.
Back on topic for the sake of the thread We are offering a winter special on our LICP at $149 for those interested! You can order directly from our website or call to place your order.
ETS LICP $149 - http://www.extremeturbosystems.com/p...7k7enmdjd423d0
Tom
do you see good gains from the upper intercooler pipe like you do when replacing the LCIP? what about the performance difference between your short and long UCIP?