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Turbine hotside ports bigger than gasket

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Old Mar 11, 2009, 07:57 PM
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Turbine hotside ports bigger than gasket

I have a Turbo Hotside where the hotside exhaust inlet ports are bigger that the ports onm the manifold to hotside gasket. What should I do when I install the hotside to the manifold.

Should I enlarge the gasket to match it with the hotside and then port match the manifold to the same dimensions? Or should I leave it like it is. I fear that that if the gasket is smaller than the hotside that will create some turbulence that will hurt the spooling and turbo performance.
Old Mar 11, 2009, 08:13 PM
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Is it a factory gasket? How much gasket overhang are we talking about? Was the turbine housing ported? Or, is it an untouched turbine housing?
Old Mar 11, 2009, 08:18 PM
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factory gasket. A couple of mm (maybe 5mm bigger). Ported housing.
Old Mar 11, 2009, 08:32 PM
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As I see it, you have two choices, bolt it up as is, or grind on the gasket. I don't know what to say. Oh yeah, a 3rd choice would be to hunt for another(used?) turbine housing. Whoever ported the housing fooqed it up.
Old Mar 12, 2009, 03:50 PM
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Any issues with grinding the gasket to make it bigger? And also grind the exhaust manifild to match it?
Old Mar 12, 2009, 04:44 PM
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Why would you make the gasket larger if the manifold isn't going to be larger. Can you give us a picture to see how much bigger. I am sure it isn't 5mm on each side of the wall.
Old Mar 12, 2009, 04:58 PM
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Yeah, that's .200 on each side if thats what he means. I'm guessing he was talking about overall. If not thats a lot of porting, lol.
Old Mar 12, 2009, 10:17 PM
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The difference is about 1 ~ 2 mm on each side of the wall and in some spots it is almost 3mm. This is a picture I took of a template between the ported hotside and a stock hotside. The outer part is the bigger one and the inner side is stock.



I am thinking about making the gasket bigger and port the manifold to match it with the hotside.

Last edited by racer135; Mar 12, 2009 at 10:22 PM.
Old Mar 13, 2009, 04:58 AM
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If it was me and I was faced with that mismatch, I might just bolt it up as is, and run it. Just don't tell your buddies. But, whatever you decide.....Good Luck!
Old Mar 13, 2009, 05:20 AM
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Sounds like someone did some not so carefull port matching on the hotside. With that said bolt it up forget the gasket.
Old Mar 13, 2009, 10:12 AM
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Match the gasket and manifold to the turbine housing and call it a day
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