Notices
Evo Engine / Turbo / Drivetrain Everything from engine management to the best clutch and flywheel.

Compressor wheel design, Garrett GTX

Thread Tools
 
Search this Thread
 
Old Dec 22, 2010, 08:01 PM
  #16  
Newbie
iTrader: (3)
 
2000max's Avatar
 
Join Date: Jul 2005
Location: Long Island
Posts: 32
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by scorke
So funny how a short while ago garrett was dismissing billet wheel technology.....

Scorke
IIRC Garrett dismissed billet in the context that if you had the same wheel aero in both cast and billet that they would perform nearly identical.
Old Dec 22, 2010, 08:02 PM
  #17  
Evolved Member
iTrader: (17)
 
05VIII's Avatar
 
Join Date: Jun 2005
Location: Dallas
Posts: 862
Likes: 0
Received 1 Like on 1 Post
Originally Posted by 2000max
IIRC Garrett dismissed billet in the context that if you took the same wheel aero in both cast and billet that they would perform nearly identical.
and look at what they are doing now
Old Dec 22, 2010, 10:27 PM
  #18  
Evolving Member
iTrader: (3)
 
BiFfMaN's Avatar
 
Join Date: Jul 2006
Location: Las Vegas
Posts: 468
Received 5 Likes on 5 Posts
http://www.turbobygarrett.com/turbob..._Machined.html

they were talking about "Identical" sized compressor wheels


Saying FP or Precision turbo started Billet wheels is like saying Metallica wrote "Turn the Page", and not Bob Seger.........so it comes down to what version you like really.
Old Dec 22, 2010, 10:30 PM
  #19  
Evolving Member
iTrader: (3)
 
BiFfMaN's Avatar
 
Join Date: Jul 2006
Location: Las Vegas
Posts: 468
Received 5 Likes on 5 Posts
Originally Posted by 05VIII
and look at what they are doing now
Still making turbos....and good ones that last.
Old Dec 22, 2010, 10:46 PM
  #20  
Evolved Member
iTrader: (17)
 
05VIII's Avatar
 
Join Date: Jun 2005
Location: Dallas
Posts: 862
Likes: 0
Received 1 Like on 1 Post
Originally Posted by BiFfMaN


Saying FP or Precision turbo started Billet wheels is like saying Metallica wrote "Turn the Page", and not Bob Seger.........so it comes down to what version you like really.
just curious, what turbos did they offer with billet wheels before?

i wasnt implying fp was the first, i was just saying that i personally have never seen other turbos with billet wheels before fp. once fp turbos hit the market and dominated dynos, is when i started to see all sorts of billet wheel turbos.

cant wait for testing on these though, specially the atp stock location turbos.
Old Dec 22, 2010, 11:04 PM
  #21  
Evolving Member
iTrader: (3)
 
BiFfMaN's Avatar
 
Join Date: Jul 2006
Location: Las Vegas
Posts: 468
Received 5 Likes on 5 Posts
Google the Garrett TR30r..it dominated WRC and Le Mans.

The billet Compressor turbos were mostly built for race teams...not available to the public for some time. They were only made on demand at times.

Casting the Comp wheels saved Garrett time when Mass producing their turbos. So they stuck with that process for awhile.

Fp does to stock turbos what [insert favorite engine builder] does with the 4G63. They take a stock turbo and push it past what it was built to do.
Old Dec 22, 2010, 11:09 PM
  #22  
Evolving Member
iTrader: (3)
 
BiFfMaN's Avatar
 
Join Date: Jul 2006
Location: Las Vegas
Posts: 468
Received 5 Likes on 5 Posts
What Im excited to see is the Development of lighter Turbines...and still being at a reasonable cost.

Think Light Billet Compressor, Dual Ceramic Ball Bearings and Titanium Alloy Turbine.
Old Dec 22, 2010, 11:19 PM
  #23  
Former Sponsor
iTrader: (94)
 
Erik@MIL.SPEC's Avatar
 
Join Date: Dec 2001
Location: Los Angeles
Posts: 5,695
Received 24 Likes on 21 Posts
Originally Posted by BiFfMaN
What Im excited to see is the Development of lighter Turbines...and still being at a reasonable cost.

Think Light Billet Compressor, Dual Ceramic Ball Bearings and Titanium Alloy Turbine.
Which is what Borg Warner is doing with their new EFR series
Old Dec 23, 2010, 08:52 AM
  #24  
Evolved Member
Thread Starter
iTrader: (2)
 
spdracerut's Avatar
 
Join Date: Sep 2006
Location: Hermosa Beach, CA
Posts: 2,323
Likes: 0
Received 33 Likes on 28 Posts
Originally Posted by BiFfMaN
http://www.turbobygarrett.com/turbob..._Machined.html

they were talking about "Identical" sized compressor wheels
Not just identical size, but identical design. Are all 17"x9" wheels the same? Heck no! Different offsets, different designs, differen materials, different weights, different bolt patterns, different colors, etc. Same difference with compressor wheels; are all 76mm compressor wheels the same? Not even close.
Old Dec 23, 2010, 08:59 AM
  #25  
Evolved Member
Thread Starter
iTrader: (2)
 
spdracerut's Avatar
 
Join Date: Sep 2006
Location: Hermosa Beach, CA
Posts: 2,323
Likes: 0
Received 33 Likes on 28 Posts
FYI, all the OEMs (Garrett, Borg Warner, MHI, IHI, etc) have made billet wheels for decades. Often for testing purposes to test out new aero. Other situations include low volume, or rapid time to market, or where increased fatigue life is required (making from forged billet vs. cast). I think BW is the only other company making aftermarket turbos with wheels from forged billet.

Let say you only need 50 wheels. I'd guess tooling is in the ball park of $100k. Lets pretend piece price for the castings is $10 each. So that's $100,500 for 50 wheels. Or... you can machine out 50 wheels for a few hundred bucks each. Lets say $250 per wheel. So that's $12500 for your 50 wheels. Which one are you going to do?
Old Dec 25, 2010, 03:22 PM
  #26  
Evolved Member
iTrader: (1)
 
ScorpionT's Avatar
 
Join Date: Nov 2008
Location: Midwest
Posts: 707
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by 2000max
IIRC Garrett dismissed billet in the context that if you had the same wheel aero in both cast and billet that they would perform nearly identical.
Exactly. It seems most people didnt actually read the article. Ive tried to explain the concept so many times and people are finally getting the concept.

Originally Posted by 05VIII
and look at what they are doing now
With a new compressor design.

Originally Posted by 05VIII
just curious, what turbos did they offer with billet wheels before?

i wasnt implying fp was the first, i was just saying that i personally have never seen other turbos with billet wheels before fp. once fp turbos hit the market and dominated dynos, is when i started to see all sorts of billet wheel turbos.

cant wait for testing on these though, specially the atp stock location turbos.
Garrett has been building them for quite some time with their TV and GT55 turbos. Theyre used primarily in diesel truck and bus applications.

Originally Posted by spdracerut
FYI, all the OEMs (Garrett, Borg Warner, MHI, IHI, etc) have made billet wheels for decades. Often for testing purposes to test out new aero. Other situations include low volume, or rapid time to market, or where increased fatigue life is required (making from forged billet vs. cast). I think BW is the only other company making aftermarket turbos with wheels from forged billet.

Let say you only need 50 wheels. I'd guess tooling is in the ball park of $100k. Lets pretend piece price for the castings is $10 each. So that's $100,500 for 50 wheels. Or... you can machine out 50 wheels for a few hundred bucks each. Lets say $250 per wheel. So that's $12500 for your 50 wheels. Which one are you going to do?
Well said. Casting parts can be much cheaper in the long run for high volume, but CNC machining is cheaper for low volume.
Old Dec 25, 2010, 04:48 PM
  #27  
Evolved Member
iTrader: (33)
 
JDavenport's Avatar
 
Join Date: Apr 2009
Location: Columbia, TN
Posts: 778
Likes: 0
Received 6 Likes on 6 Posts
Originally Posted by 05VIII
so they copied off FP?
Multi-axis CNC milling of parts from billet stock, yeah, FP must have invented that

Not that FP hasn't delivered some very nice turbos for us, they have. But putting tried and true technology to use in fabricating automotive parts is hardly groundbreaking.
Old Dec 25, 2010, 05:31 PM
  #28  
Evolved Member
iTrader: (18)
 
scorke's Avatar
 
Join Date: May 2003
Location: Nj
Posts: 5,192
Received 0 Likes on 0 Posts
Originally Posted by spdracerut
There's nothing 'technology' about 'billet'. Billet is simply a material form. The improvements in the aerodynamics are what improved the performance relative to the older designs.

Garrett chose to fully machine these due to low volume and time to market. They chose to machine them from forged billet to increase strength and therefore reliability.

OEs stick to speed limits for turbos, people in aftermarket do not; i.e. people overspin the hell out of turbos so might as well make the compressor as strong as possible short of going with titanium.
Disclaimer: I use Garrett Products on my car, have a twin scroll 35R and a nice big Garrett core on it right now.

Forged, fully-machined compressor wheel featuring next-generation GTX aerodynamics
That quote was taken off the Garrett website, so for all your trying to downplay billet compressor wheels it made enough of a difference for all major manufacturers to now offer them to the public so it must do SOMETHING.

If the improvements come from improved aerodynamics then you have to look at what changed that allowed them to improve the aerodynamics of the wheel.

Looking at the individual components the only thing that changed between the GT and GTX series is the compressor wheels?

I can say with 99 percent certainty that strength was not at the top of the list for why they decided to go ahead and produce a billet wheel turbo, because there was no problem in the past with the regularly GT series failing. That's not to say the billet wheels aren't stronger than the old cast ones but as I understood it, the move to billet was made because you could make the blades themselves thinner as a result of starting out with a stronger material, and you can also make the hub of the compressor wheel smaller allowing the turbo to eat more air.

If you have any insight into the issue please answer these questions for us mere mortals

Sam

Last edited by scorke; Dec 25, 2010 at 10:19 PM.
Old Dec 25, 2010, 05:33 PM
  #29  
Evolved Member
iTrader: (18)
 
scorke's Avatar
 
Join Date: May 2003
Location: Nj
Posts: 5,192
Received 0 Likes on 0 Posts
Originally Posted by BiFfMaN
Even more funny is that Garrett built the TR30r Billet wheel turbo for WRC and Peugeot Le mans car as far back as 2000.
Well then I don't know why they were so lackadaisical bringing it to market for us poor folk...

Scorke
Old Dec 25, 2010, 07:45 PM
  #30  
Evolved Member
iTrader: (33)
 
n2oiroc's Avatar
 
Join Date: Jul 2009
Location: milwaukee, wi
Posts: 3,180
Likes: 0
Received 5 Likes on 5 Posts
seeing the dyno results from a gtx3076r im not really impressed with that one. it seems like the tiny turbine wheel is choking it to death and spool is sluggish.


Quick Reply: Compressor wheel design, Garrett GTX



All times are GMT -7. The time now is 02:51 PM.