New BW EFR Turbo Thread
#3932
Since I have to order new fittings I may as well just go from the filter housing for a little more reliable source.
#3936
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I think this is the 80mm turbine wheel in the EFR turbos, but not the 80mm turbine in the SXE series. The SXE series is traditional inconel material, unlike the EFR wheel. EFR is light, but obviously weaker.
#3937
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From: With my admirers in the BACK ROOM!
Just throwing this out there but do you think there might be other factors that contributed to its failure? There are a lot of time attack cars using these same turbos with great results. I feel bad for your customer and shame on BW for taking so long to acknowledge warranty issues.
The Borg SXE 9180 turbine wheels are made of inconel, not "gamma-Ti" and therefore will not suffer the same fate as these EFR units.
WATCH THIS VIDEO OF Forced Performance displaying the strength difference between the two materials.
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#3938
Yeah, it's the material. "Gamma-Ti" is certainly lightweight, but it isn't strong enough to be over spun.
The Borg SXE 9180 turbine wheels are made of inconel, not "gamma-Ti" and therefore will not suffer the same fate as these EFR units.
WATCH THIS VIDEO OF Forced Performance displaying the strength difference between the two materials.
The Borg SXE 9180 turbine wheels are made of inconel, not "gamma-Ti" and therefore will not suffer the same fate as these EFR units.
WATCH THIS VIDEO OF Forced Performance displaying the strength difference between the two materials.
Fact is TiAl has a higher yield strength than Inco713:
It is also a fact that TiAl has much less ductility than Inco and is much more susceptible to impact damage as shown by the FP video.
The issue with TiAl is that it is notoriously difficult to cast and manufacture. As such, you can end up with strength reducing things like porosity and surface imperfections. So, it's my guess with the larger 80mm turbine wheel, they are just having issues getting it to cast properly, probably ending up with pockets of porosity in the middle of the wheel which weaken it significantly (the thicker something is, the harder it is to cast it without imperfections).
#3939
#3940
I agree. The only reason the size matters is because it effects the spool, response, and flow. In the end we are only looking at wheel size to get an idea what to expect about these things.
#3941
Yep - but it's just a loose relationship, the wheel designs, trims and materials all come into it. At the end of the day a 6466 makes more power than an EFR9180 but is also laggier, so the 64mm being better power per mm is a total red herring if you're looking more for response than power.
#3942
Yep - but it's just a loose relationship, the wheel designs, trims and materials all come into it. At the end of the day a 6466 makes more power than an EFR9180 but is also laggier, so the 64mm being better power per mm is a total red herring if you're looking more for response than power.
#3943
There is a 69mm SXE on a forward facing manifold on an Evo at Whalen's Speed right now. I believe it's waiting on the customer to be finished.
#3944
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Actually, the turbine has been redesigned as well. Both spool and flow have been improved over the old 80mm wheels. The compressor section flows 105lb/min. There is also a 71mm version.
There is a 69mm SXE on a forward facing manifold on an Evo at Whalen's Speed right now. I believe it's waiting on the customer to be finished.
There is a 69mm SXE on a forward facing manifold on an Evo at Whalen's Speed right now. I believe it's waiting on the customer to be finished.
To get a bigger compressor you must step into the S400 sized turbos.
#3945
Oh, would you look at this:
http://whalenspeed.com/collections/borgwarner-airwerks-turbochargers/products/borgwarner-s300sx-e-71mm-super-core