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12psi but NOT an installation issue

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Old Jun 4, 2011 | 08:08 PM
  #16  
warstang27's Avatar
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From: Glen Carbon, IL
is there any shaft play on the turbo?? maybe the turbo said f you. thats like the last thing i can think off after everything else you've done/tried. that sucks man deff keep us posted on what happens
Old Jun 4, 2011 | 08:12 PM
  #17  
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What BOV/DV is installed on the car?
Old Jun 4, 2011 | 08:26 PM
  #18  
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Originally Posted by delongedoug
....I could try adding more preload but it should work fine the way it's adjusted (and both other wastegates I've used have the same result, so it's not that).....
Not so fast. Definitely, you should try adding more preload.

The best way is to run a length of vacuum hose directly from the compressor housing discharge nipple to the nipple on the WGA. Plug off the open ends of the hoses going to the MBC with golf tees and 1/4" hose clamps.

Rotate the turnbuckle on the end of the threaded actuator rod inward clockwise about three complete 360* rotations. Take the car for a WOT run in 4th and check the peak boost level. Has boost gone up or does it remain at 12#?
Old Jun 4, 2011 | 08:38 PM
  #19  
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Originally Posted by 4RETECH
Where in CT are you??
Outside Hartford

Originally Posted by sparky
What BOV/DV is installed on the car?
IX, held 50psi in boost leak test

Originally Posted by sparky
Not so fast. Definitely, you should try adding more preload.

The best way is to run a length of vacuum hose directly from the compressor housing discharge nipple to the nipple on the WGA. Plug off the open ends of the hoses going to the MBC with golf tees and 1/4" hose clamps.

Rotate the turnbuckle on the end of the threaded actuator rod inward clockwise about three complete 360* rotations. Take the car for a WOT run in 4th and check the peak boost level. Has boost gone up or does it remain at 12#?
We added a ton of preload several times. We didn't do the method you said but we disconnected the wastegate line from the MBC and capped it. Should have been able to run max turbo boost like that but still stuck at 12psi, which is weird since it's an 18psi wastegate and we added a good amount of preload.

I might pick up a used 9.8 hotside and try that. Running out of things to replace.
Old Jun 4, 2011 | 08:56 PM
  #20  
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From: colorado springs
Really sounds like the turbo is poop...is it the original stock 8 turbo?
Old Jun 4, 2011 | 09:00 PM
  #21  
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Yes it is. 82k on it. Our next step is to take the turbo apart so I guess that will answer that one.
Old Jun 4, 2011 | 09:11 PM
  #22  
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The method that I outlined is a standard and accepted method to go about setting wastegate spring pressure once the turbo has been installed on the car. This method eliminates a lot of variables from the equation.

So, you disconnected the line from the WGA to the MBC, but you didn't disconnect the hose from the J-pipe's nipple to the MBC? Hmmm.

However, there is an easier way that doesn't involve disconnecting your existing MBC lines. You can leave all the boost hoses connected the way that they are. Just turn the MBC out all the way counterclockwise to full soft which would be the lowest boost adjustment possible on your MBC.

But, I still want you to crank the turnbuckle in to add preload. But, you might as well crank it in as far as it goes. Take the car for a WOT run and see if the boost level has increased at all.
Old Jun 4, 2011 | 09:15 PM
  #23  
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Originally Posted by sparky
The method that I outlined is a standard and accepted method to go about setting wastegate spring pressure once the turbo has been installed on the car. This method eliminates a lot of variables from the equation.

So, you disconnected the line from the WGA to the MBC, but you didn't disconnect the hose from the J-pipe's nipple to the MBC? Hmmm.

However, there is an easier way that doesn't involve disconnecting your existing MBC lines. You can leave all the boost hoses connected the way that they are. Just turn the MBC out all the way counterclockwise to full soft which would be the lowest boost adjustment possible on your MBC.

But, I still want you to crank the turnbuckle in to add preload. But, you might as well crank it in as far as it goes. Take the car for a WOT run and see if the boost level has increased at all.
we added the max amount of preload to the WG. when we were testing the WG we had the MBC at the lowest setting.

Pulling the boost source to the WG should result in max boost, it was still at 12-14 psi.
Old Jun 4, 2011 | 09:16 PM
  #24  
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Originally Posted by warstang27
is there any shaft play on the turbo?? maybe the turbo said f you. thats like the last thing i can think off after everything else you've done/tried. that sucks man deff keep us posted on what happens
there is no shaft play in the turbo
Old Jun 4, 2011 | 09:17 PM
  #25  
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From: northeast
Originally Posted by sparky
12 PSI is just about base WG pressure. Is this the max pressure that you see if the MBC is cranked all the way in clockwise to the highest boost setting?

Does it make any difference whether the MBC knob is cranked all the way in as opposed to being turned al the way out? Or, is it the same 12# regardless?
we are running a forge 18psi wg
Old Jun 4, 2011 | 09:25 PM
  #26  
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So, you state it is not an install problem, and that the turbo is in good condition, you've done a boost leak test, the wastegate puck is functioning properly, and I am assuming that the MBC is hooked up properly. Then the problem is in the WGA, or the MBC.

The best way to eliminate the MBC as a possible cause is to do the test which I outlined above which removes the MBC as a variable in the equation. The method I indicated will also let you know if your WGA is functioning properly because you will be setting peak boost directly via the WGA's adjustable actuator rod.

You are assuming that your MBC is working properly and you are assuming that your WGA(s) is/are functioning and is set up properly to work with your particular combination.

Just because you install a new Forge WGA and give it a few turns does not mean that there is enough preload or that it is set up properly.

Last edited by sparky; Jun 4, 2011 at 09:38 PM.
Old Jun 4, 2011 | 09:26 PM
  #27  
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Is it the one with the Red spring?
Old Jun 4, 2011 | 09:31 PM
  #28  
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I am not trying to be a *****. I have run that Forge Racing VIII WGA myself. I think that the Forced Performance HD 18# actuator is the one that is advertised as being an 18# unit though isn't it. The Forge actuator has a couple of spring options available. The Red spring is the firmest.
Old Jun 4, 2011 | 09:36 PM
  #29  
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I have run it both on an VIII turbo with a 9.8 housing and on an VIII turbo with a 10.5 housing. Depending on which turbine housing that your VIII turbo is configured with(I am presuming 10.5cm, right?) Then you may have to trim a few threads off the actuator rod to get it to preload properly.
Old Jun 4, 2011 | 09:49 PM
  #30  
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From: deltona
are you talking to youself? haha sorry just seems that way. Put down the beer. OP i have 8 turbo if you pay for shipping you can try it out.


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