Rocker arm failures
#1
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Rocker arm failures
Hey guys,
First off, thanks Pete and Ben for all your help this past Saturday! Without the trip to KHC I may have had more serious complications with my car. So this past weekend I went to get my car tuned at KHC and unfortuntaely was unable to get it tuned. 1) because I had an exhaust leak, but 2) because there was a tapping sound from the valve cover at medium loads. Strange thing is there was no tapping under light load at idle... My mechanic friend (who did all the work) pulled the valve cover and discovered lateral play on the rocker arms.
Long story short I had my 60k service done and also had HKS 272 cams installed along with a LICP. Have any of you guys had issues with the OEM rockers becoming worn out because of upgraded cams?? I have a feeling that it was a pre-existing issue because I only drove 1,000 miles since the install. I would also describe my driving habits to be pretty civilized... meaning there is occasional spirited driving but its rare that i'm redlining out gears or maxing out the car. I do also want to note that the timing on the intake cam was off by 1 tooth. It may have been installed wrong or it may have jumped one tooth on it's own. Since I had it installed by a good mechanic friend of mine I'm inclined to believe the latter. Either way.. just seeing if you guys had any similar issues because I probably got a $500 repair bill waiting for me
First off, thanks Pete and Ben for all your help this past Saturday! Without the trip to KHC I may have had more serious complications with my car. So this past weekend I went to get my car tuned at KHC and unfortuntaely was unable to get it tuned. 1) because I had an exhaust leak, but 2) because there was a tapping sound from the valve cover at medium loads. Strange thing is there was no tapping under light load at idle... My mechanic friend (who did all the work) pulled the valve cover and discovered lateral play on the rocker arms.
Long story short I had my 60k service done and also had HKS 272 cams installed along with a LICP. Have any of you guys had issues with the OEM rockers becoming worn out because of upgraded cams?? I have a feeling that it was a pre-existing issue because I only drove 1,000 miles since the install. I would also describe my driving habits to be pretty civilized... meaning there is occasional spirited driving but its rare that i'm redlining out gears or maxing out the car. I do also want to note that the timing on the intake cam was off by 1 tooth. It may have been installed wrong or it may have jumped one tooth on it's own. Since I had it installed by a good mechanic friend of mine I'm inclined to believe the latter. Either way.. just seeing if you guys had any similar issues because I probably got a $500 repair bill waiting for me
Last edited by euntaeyi; Nov 22, 2011 at 08:15 AM.
#3
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Couple of things, it wont be a rocker that has the problem, more lilkely a lifter that is failing under load--ie not holding pressure causing it to collapse and cause the tapping. Start the car let it idle get a screw driver and then have some one rev to speed slowly until you hear the tapping. hold the screw driver to the VC and move it around to each port and try to determine the exact spot where noise is loudest--there is your dead lifter. Do this with the guy who installed your cams-- Two things here that point to him--while competent, he either installed your cams a tooth off therefore he wasnt paying attention, or he didnt tension the timing belt correctly and its slipped--all options point back to your friend. If you cant find the lifter, pull the cams replace all lifters and be done with it-- need to bleed them as well so they don't fail next time. Good Luck.
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The initial problem was an exhaust leak because one of the bolts on my turbo decided to back itself out from the exh manifold lol. We never got to do a dyno pull because while diagnosing the exh leak they discovered tapping coming from the valve cover. Strange thing is, the tapping is inconsistent. Like I mentioned earlier it doesnt happen when the engine is revved "lightly" but only when you open the throttle up a bit more. It doesn't happen throughout the entire rev range either. My initial thoughts were a collapsed lifter as well but if that were the case wouldn't it happen consistently through the rev range? I'm guessing we'll probably remove and clean the lifters too. He did visually inspect the rocker arms and noticed significant wear. Obviously even though my friend may have made an error in installation he is still a dear friend of mine so I'm sure that it'll be worked out
I guess my question is more geared towards people with upgraded cams to see if they encountered issues as well.
I guess my question is more geared towards people with upgraded cams to see if they encountered issues as well.
#6
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And as you stated above is the reason I wanna say it is lifter tick. I have had 1 tooth off installls in my evo and talon and it has always affected the tune in some way. Sometimes its over looked and its accidental but I will stick to lifter tick. Seafoam it and see if it help using the brake booster or any line going into the intake many and see if it fixes it.
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Could you reword that?? Lol. The lifters will be removed and cleaned since the valve cover is off. As a precaution we're going to replace the rocker arms anyway because they looked worn out.
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#8
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With seafoam you use a vacume source. So being the brake booster line is a vacume source and goes directly into the intake mani, they suggest you use it. Takeing off the vc, and taking out the cams and lifters is much more work then putting a quarter bottle of seafoam and cleaning the system. Why do so much work if it may be as simple as it needing to be cleaned as I suspect. You can also use it in the oil for a few miles as well then oil change to help take grime and whatever out of the moving parts on the engine as well.
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Thanks I really do appreciate the advice! I just didn't understand what you were saying in the earlier post, lol. Yeah I'll keep seafoam in mind. I know that stuff really does do wonders