Notices
Evo General Discuss any generalized technical Evo related topics that may not fit into the other forums. Please do not post tech and rumor threads here.
Sponsored by: RavSpec - JDM Wheels Central

Proper boost leak test

Thread Tools
 
Search this Thread
 
Old Aug 15, 2013, 09:46 PM
  #1  
Evolved Member
Thread Starter
iTrader: (27)
 
steven121's Avatar
 
Join Date: Oct 2009
Location: TX
Posts: 2,786
Received 8 Likes on 6 Posts
Proper boost leak test

Basically i connect it to the turbo intake and fill the system with air to spot for leaks

Well 2 things evo 9 bov opens at 10 psi to let air out so i flip it to close it and create a seal.

2nd i hear air coming near the throttle body on the black part where the spring is located if i press on it a little the air leak is quieter. All this done at 20 psi due to failing boost leak adapter for turbo


Or is there a different way to boost leak test? If I connect it to the turbo till fill it with air should it hold the pressure with no air leaking, or will air escape anyways but really slowly where its not noticeable?
Old Aug 15, 2013, 09:59 PM
  #2  
Evolved Member
Thread Starter
iTrader: (27)
 
steven121's Avatar
 
Join Date: Oct 2009
Location: TX
Posts: 2,786
Received 8 Likes on 6 Posts
Just read a few how to's i did use soapy water and did bot see bubbles from the throttle body, but im guessing the air noise is normal?
Old Aug 15, 2013, 10:30 PM
  #3  
Evolved Member
iTrader: (41)
 
Ian0611's Avatar
 
Join Date: Feb 2010
Location: IL
Posts: 1,049
Received 5 Likes on 4 Posts
Stock BOVs are known to leak... some worse than others but that's the reason I went with a Synapse DV. I tried 3 Evo 9 BOVs and all of them started opening before I wanted them to. The leak on the throttle body is the throttle body shaft seals leaking. This is also very common. Several companies make throttle body shaft seal replacement kits such as Mil.Spec.

So in summary, you need to get a new BOV (I recommend the Synapse DV) and some upgraded throttle body shaft seals. If you're on the stock MAF make sure you get a DV that recirculates. VTA BOVs and the stock MAF usually don't get along very well. Hope that helps!
Old Aug 15, 2013, 10:32 PM
  #4  
Evolved Member
iTrader: (41)
 
Ian0611's Avatar
 
Join Date: Feb 2010
Location: IL
Posts: 1,049
Received 5 Likes on 4 Posts
Originally Posted by steven121
Basically i connect it to the turbo intake and fill the system with air to spot for leaks

Or is there a different way to boost leak test? If I connect it to the turbo till fill it with air should it hold the pressure with no air leaking, or will air escape anyways but really slowly where its not noticeable?
Air will still escape slowly through the head but it sounds like you did it right.
Old Aug 15, 2013, 10:34 PM
  #5  
EvoM Community Team
iTrader: (134)
 
golgo13's Avatar
 
Join Date: May 2007
Location: @ a track near you
Posts: 3,619
Received 28 Likes on 18 Posts
Originally Posted by Ian0611
Stock BOVs are known to leak... some worse than others but that's the reason I went with a Synapse DV. I tried 3 Evo 9 BOVs and all of them started opening before I wanted them to. The leak on the throttle body is the throttle body shaft seals leaking. This is also very common. Several companies make throttle body shaft seal replacement kits such as Mil.Spec.

So in summary, you need to get a new BOV (I recommend the Synapse DV) and some upgraded throttle body shaft seals. If you're on the stock MAF make sure you get a DV that recirculates. VTA BOVs and the stock MAF usually don't get along very well. Hope that helps!
+1

Have you tried this how to?

https://www.evolutionm.net/forums/ev...g-how-why.html

Old Aug 16, 2013, 04:16 AM
  #6  
Evolved Member
iTrader: (6)
 
SDevo13's Avatar
 
Join Date: Jul 2010
Location: SD
Posts: 719
Likes: 0
Received 0 Likes on 0 Posts
^WOW that is a lot of leaks LOL
Old Aug 16, 2013, 06:46 AM
  #7  
Evolved Member
Thread Starter
iTrader: (27)
 
steven121's Avatar
 
Join Date: Oct 2009
Location: TX
Posts: 2,786
Received 8 Likes on 6 Posts
Yea i saw his video last night and did everything he did.

Looks like i need a new bov and tb shaft seals

Thanks guys!
Old Aug 16, 2013, 06:59 AM
  #8  
Evolving Member
iTrader: (11)
 
nirvancol's Avatar
 
Join Date: Feb 2005
Location: PA
Posts: 263
Likes: 0
Received 6 Likes on 6 Posts
yeah my stock IX bov leaked around 20psi, got a synapse. The VIII bovs are different (plastic vs metal for the IX) and leak at even lower pressures. Also, it's common for the small vacuum lines that go to the intake manifold to pop off, so make sure to check those. I ended up putting zipties on all of them about a year ago and haven't had an issue since.
Old Aug 16, 2013, 07:03 AM
  #9  
Evolved Member
iTrader: (19)
 
TommiM's Avatar
 
Join Date: Apr 2009
Location: SoCal
Posts: 3,205
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by SDevo13
^WOW that is a lot of leaks LOL
That's exactly what I was thinking.
Old Aug 16, 2013, 07:59 AM
  #10  
Evolved Member
iTrader: (2)
 
ronaldo9's Avatar
 
Join Date: Oct 2008
Location: New Jersey
Posts: 809
Received 26 Likes on 26 Posts
Did the guy use soap water in the video? I will try this tonight.
Old Aug 16, 2013, 08:05 AM
  #11  
Evolved Member
iTrader: (39)
 
twabtoxer's Avatar
 
Join Date: Nov 2008
Location: vegas baby
Posts: 751
Received 5 Likes on 5 Posts
Don't forget to use a good amount of zip ties
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
kaj
Evo Engine / Turbo / Drivetrain
2
Oct 17, 2015 05:51 PM
erikfw
Evo Engine / Turbo / Drivetrain
6
Aug 31, 2014 07:14 PM
Ted B
Evo How Tos / Installations
1
Feb 17, 2010 08:52 PM
mplspilot
Evo How Tos / Installations
1
Jan 29, 2009 11:45 PM
2highpsi
Evo Engine / Turbo / Drivetrain
3
Apr 21, 2008 07:10 AM



Quick Reply: Proper boost leak test



All times are GMT -7. The time now is 04:07 PM.