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How to: Make your test pipe look like a CAT

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Old Jun 28, 2006, 08:52 PM
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How to: Make your test pipe look like a CAT

A little mod that I just finished doing.

Tools used:

1/4" drill bit
Chisel
Hammer
Flat head Screw driver
Mig welder
Vise Grips
Grinder

Items needed:

Test pipe
Stock Cat



1 With the cat out of the car. Take the cat and grind the welds on each seam down. Then drill out the weld at each corner of the heat shield(the weld is the bronze/rust looking circle.

2 Pry the heat shield and grind until you break all the welds free and have both halves of the heat shield off.

3. With the test pipe still on the car take the heat shield and mark where you want it to be. Orientation is important to keep heat shield away from drive line.

4. Tac weld one side of the heat shield to the test pipe.

Picture of how it should look so far


5 Get 4 small nuts and bolts together a little smaller or equal to the 1/4" inch holes you made. put those through the holes and tighten down. (don't forget lock washers)

Then tac weld the heat shield together.


Test to make sure your welds are good.

Then Enjoy the highest flowing cat on the market.




*DISCLAIMER FOR OFF ROAD USE ONLY. NOTHING WRITEN HERE IS THE RESPONISBILOTY OF THE AUTHOR!! MOD YOUR CAR AT YOUR OWN RISK AND ACCEPT THE RESPONISBILITIES FOR DOING SO.

Last edited by bbbwrx; Oct 30, 2008 at 07:06 PM.
Old Jul 5, 2006, 11:13 AM
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this has got to be the most clever DIY job ive seen in a while
Old Jul 5, 2006, 11:15 AM
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Man, great job! Why didn't I think of that?
Old Jul 10, 2006, 11:29 AM
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why not just drill out the stock cat.
Old Jul 10, 2006, 11:34 AM
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Stock cat still has only 2.5 or less flanges on it.
Old Jul 10, 2006, 11:35 AM
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That's pretty sneaky there, don't you think ?





.
Old Jul 10, 2006, 11:37 AM
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i hope you like, I LIKE!
Old Jul 10, 2006, 11:42 AM
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ive seen this before, def a good mod!
Old Jul 16, 2006, 03:12 PM
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This mod is done alot in Cali where they have visual inspections. I live in Oklahoma where they dont care about **** here lol
Old Jul 30, 2006, 08:02 PM
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same concept i did. i get cat's for 30 to 50 bucks so i got a 3 inch cat and gutted it out. then ran a 3 inch pipe thru it. same thing just 50 bucks not free like this

p.s. yes that is the price i get them for. mark up on cat;s are nuts.
Old Jul 30, 2006, 08:10 PM
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will the heat shields rattle?
Old Jul 30, 2006, 08:21 PM
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so are you saying you can get us hi flow cats cheap too.....im feeling a new vendor (lol)
Old Jul 30, 2006, 08:23 PM
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Originally Posted by Blue Evo 8
will the heat shields rattle?
not if you weld correctly.
Old Jul 30, 2006, 10:46 PM
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Originally Posted by Blue Evo 8
will the heat shields rattle?
No rattles from me yet but if one of the welds break I will just hop under there and re-tac it
Old Jul 31, 2006, 01:39 PM
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Originally Posted by EVOIXMR8916
so are you saying you can get us hi flow cats cheap too.....im feeling a new vendor (lol)
i probly could but i wont deal with the problems that may come along with it. sorry.

and the heat shield's should not rattle if done right.


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