to BOV or not...
#16
would getting a whole new bov completely solve the problem? yeah im surprise not everybody is having this problem. well not everybody have a boost gauge and a cai intake. also with the oem intake and drop you cant hear it. ill try making that bov hose shorter.
#17
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iTrader: (9)
I put a cap over the T leading towards the BOV and also another cap on the end of the BOV itself. I knew it would be compressor surge city so I took it easy totally off boost. Got on the throttle in 3rd gear and it only hit 18 PSI max boost. The boost gauge needle was pretty steady but it was like that at lower boost already.
Does this mean it only holds 18 PSI without the signal boost helping keep the valve sealed?
My next test was taking the stock boost solenoids totally out of the loop and placing the boost gauge on the Turbo outlet leaving the BOV with a dedicated tap to the intake manifold again. The boost is rock steady at full throttle but now I only drop to 1 PSI when coasting and it actually hovers at 5 PSI while cruising which is totally bizarre. I guess with the turbo always spinning we get some pressure in the intake pipes even if the engine is under vacuum in the intake manifold.
I guess my next test is to use a T in the fuel pressure regulator boost hose on the intake manifold and put the boost gauge source there.
Does this mean it only holds 18 PSI without the signal boost helping keep the valve sealed?
My next test was taking the stock boost solenoids totally out of the loop and placing the boost gauge on the Turbo outlet leaving the BOV with a dedicated tap to the intake manifold again. The boost is rock steady at full throttle but now I only drop to 1 PSI when coasting and it actually hovers at 5 PSI while cruising which is totally bizarre. I guess with the turbo always spinning we get some pressure in the intake pipes even if the engine is under vacuum in the intake manifold.
I guess my next test is to use a T in the fuel pressure regulator boost hose on the intake manifold and put the boost gauge source there.
#18
Evolved Member
iTrader: (9)
Resolved Flutter on Boost Gauge
Update time and resolution!
I finally got my boost gauge to stop fluttering like mad at mid to high RPM, it never did it at low RPM even at 26 PSI which stumped me. Turns out taking the signal off the BOV is really turbulent and at different RPM's it will cause pressure waves to cause the needle to flutter. Not sure if my BOV signal line is also leaking at higher RPM's but the inability to read the gauge was a headache.
I tried restricters in the line right off the T as well as just before the gauge but they only helped slightly since there was already a smaller restricter hole right inside the gauge that was doing the same thing. I ended up getting a proper sized 3/8"<->1/4"<->3/8" T to tap into the brake booster line which was huge, but it was halfway down the intake manifold far, far away from the throttle body and BOV. Now I have perfectly accurate readings on my boost gauge again, perhaps down the road I'll look at how replacing the BOV effected the jumpy needle. I'm pretty sure it's not compressor surge at this point though so I'm not making it a major priority.
For the search engines: Boost Gauge Flutter Fluttering Bouncing Vibrating Needle
I finally got my boost gauge to stop fluttering like mad at mid to high RPM, it never did it at low RPM even at 26 PSI which stumped me. Turns out taking the signal off the BOV is really turbulent and at different RPM's it will cause pressure waves to cause the needle to flutter. Not sure if my BOV signal line is also leaking at higher RPM's but the inability to read the gauge was a headache.
I tried restricters in the line right off the T as well as just before the gauge but they only helped slightly since there was already a smaller restricter hole right inside the gauge that was doing the same thing. I ended up getting a proper sized 3/8"<->1/4"<->3/8" T to tap into the brake booster line which was huge, but it was halfway down the intake manifold far, far away from the throttle body and BOV. Now I have perfectly accurate readings on my boost gauge again, perhaps down the road I'll look at how replacing the BOV effected the jumpy needle. I'm pretty sure it's not compressor surge at this point though so I'm not making it a major priority.
For the search engines: Boost Gauge Flutter Fluttering Bouncing Vibrating Needle
#19
so your fluttering was coming from the boost gauge line?glad you fix the problem but mine was happening before i added the boost gauge. before the gauge it would give that fluttering sound at mid rpm when i stomp it. i still get the problem here and there. had pete from Works take a look at it but he couldnt find anything wrong.
#20
Evolved Member
iTrader: (9)
Nope, same line was used at different tap locations:
Tap off driver's side of Intake Manifold at BOV signal line = 2-3 psi Gauge Flutter
Tap off Turbo Outlet at MBC signal line = no vacuum but almost zero flutter
Tap off middle of Intake Manifold at brake booster source = almost zero flutter
Basically the air seems to be turbulent leading into the BOV signal line and there is definitely some kind of leak or pressure wave bouncing around in there that the gauge is picking up. If you are hearing a flutter at mid RPM when you stomp on it you very well could have a leak, my guess is the BOV doesn't always seat which would make it intermittant. You could also do some leak tests at 20 - 25 PSI and see where the major holes are.
Try and swap someone elses BOV in, preferably different from stock and see if the problem goes away. I'm likely going to replace mine to see if that flutter is gone or reduced as really I'm just masking the problem by avoiding tapping the gauge near the throttle body. There is still some crazy turbulance and pressure waves bouncing around that area that my gauge was reading.
Tap off driver's side of Intake Manifold at BOV signal line = 2-3 psi Gauge Flutter
Tap off Turbo Outlet at MBC signal line = no vacuum but almost zero flutter
Tap off middle of Intake Manifold at brake booster source = almost zero flutter
Basically the air seems to be turbulent leading into the BOV signal line and there is definitely some kind of leak or pressure wave bouncing around in there that the gauge is picking up. If you are hearing a flutter at mid RPM when you stomp on it you very well could have a leak, my guess is the BOV doesn't always seat which would make it intermittant. You could also do some leak tests at 20 - 25 PSI and see where the major holes are.
Try and swap someone elses BOV in, preferably different from stock and see if the problem goes away. I'm likely going to replace mine to see if that flutter is gone or reduced as really I'm just masking the problem by avoiding tapping the gauge near the throttle body. There is still some crazy turbulance and pressure waves bouncing around that area that my gauge was reading.
Last edited by Hiboost; Sep 3, 2008 at 04:42 AM.
#21
so your fluttering was coming from the boost gauge line?glad you fix the problem but mine was happening before i added the boost gauge. before the gauge it would give that fluttering sound at mid rpm when i stomp it. i still get the problem here and there. had pete from Works take a look at it but he couldnt find anything wrong.
edit: I've listened to the "compression/fluttering" examples on YouTube and it sounds nothing like that, more dull of a sound (almost a vibration) and quieter, plus it only occurs at full throttle not after I let off.
Last edited by CoEVOX; Jan 10, 2009 at 10:23 AM.
#24
Evolved Member
iTrader: (4)
are you driving an MR or a GSR? As after my tune and putting a EBC you will experience a flutter, its got something to do with the air pressure contained from the EBC. Not sure a way around it yet, but i think when people can start tapping into the PILLS this will help.
#26
are you driving an MR or a GSR? As after my tune and putting a EBC you will experience a flutter, its got something to do with the air pressure contained from the EBC. Not sure a way around it yet, but i think when people can start tapping into the PILLS this will help.
#27
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turbo surge does occour while on the throttle, you could have a lil case of it when you get into high rpms. If not get rid of the BOV and try a JDM IX BOV or a stock evo IX bov, they hold well to about 24psi.
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